2014年11月19日星期三

Diesel forklift clutch maintenance

Truck clutch release bearings work very frequently, the number of its damage in the truck accounted for a large proportion of failures, such as a better driver operation, maintenance and timely to make this bearings three months or so, but in the repair must also be incumbent new. If the low level driver technology, was driving the China rough terrain forklift almost every month separation bearing damage, but also damage after damage to other components, such as separation lever and clutch plates and so on.
The reason is easy to damage the clutch release bearing where? In practical experience, despite a strict separation of bearings require drivers to drip once a day to oil, which is not only complicated operation, and bearing still often damaged. The analysis that, due to the high temperature of the engine is transmitted to the separation of the bearing, together with the high-speed rotation of the bearing will produce a high temperature, under such conditions the lubricating oil is hard to remain in the bearing, the bearing operating
continuously at high temperature, and because of the lubrication conditions are not Well, resulting in frequent release bearing easily damaged.
According to the above question, also experimenting with the bearing grease on the inside is heated so that the grease penetrate into the bearing, so that after treatment, although can be filled with grease diesel forklift trucks, but because of the grease structure by heat treatment after the destruction of its performance more significant reduction, the effect of using this method is far from ideal, bearing life has not been extended. We have to grease gun nozzle with a sharp separation of bearing direct injection butter. Then installed on the car, has been observed to detect, bearing life greatly extended. The oiling method has received satisfactory results, but the operation is more complex. And then explore the
disintegration of the engine is not the case, add the butter, first in the 475 C-type engine trial success, then type in the 475C and 480,492 engines a trial, both received very good results. After repeated practice, improve, lessons, and ultimately the formation of a relatively simple oiling method of operation, the specific process is as follows:
A: In the disintegration of the engine is not oiling method: First, open the clutch cover, the concept of separation of bearing wear check, if confirmed bearing no damage or wear is not exceeded, then remove the clutch pedal, adjust the rod axis pin, so that separation of the bearing and its seat back to the last position, the bearing bore butter filling with the needle nose grease gun until the bearing oil spill, and then a little bit of rotation bearings, grease again, repeat the above work, a little butter until around the YTO forklift
 has an overflow, then bearing rotation, observe the oil, if they feel the bearing rotation
resistance, that they have filled in the bearing grease. Then clear separation of bearing a small amount of butter throughout the overflow to remove the pin and reassemble the clutch cover, etc.
Two: the disintegration of the engine oiling method exposed engine disintegration release bearings and bearing assemblies, to separate the bottom of the bearing inner ring with a small hole refueling beak grease gun, bearing grease overflow when rotating bearing until the bearing circle Overflow can have butter.

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