How to properly use the forklift

   Adhere to the process of using warm start, cold roll slowly turn the idle temperature, low speed start, maintaining a normal working temperature and at a moderate speed.
Should strengthen the "three filter" maintenance
   Air filter directly affect the life of the engine, if the filtration efficiency air filter, low or poor quality, soft sealing engagement lax, make all kinds of dust leaking directly into the cylinder, thus exacerbating the cylinder, piston rings and other machines wear parts. Practice has proved that if you do not install the air filter, liner wear will increase 8, piston ring wear will increase 9 times, wear the piston will increase by 3 times. Especially in the field of industrial dust concentrations are at work most of the truck or several tens of per cubic meter surface mg, if not strictly control the sources of pollution or air filter maintenance is not timely, and the use of perforated, fracture and soft sealing lax filter, the consequences will be more serious.
   In polluted job site, it is preferable to use two or more fitted in series composite type air filter, in order to ensure the quality of the filtered air.
   Oil filter maintenance is also very important, YTO rough terrain forklift operation in harsh environments, every 2-3 months or every job should be the correct selection of lubricants 150h
   Should consider all relevant quality indicators, often under heavy load function for variable load, 2tons Lpg Forklift severe contamination frequently stop and start the work around, slightly higher viscosity should be used, or a smaller temperature changes affect the lubricant viscosity by .
   Grade diesel engine lubricating oil used should strictly enforce the factory specified varieties. For the same model, the use of different conditions, the requirements of the lubricating oil should also be different. Frequent or frequent cold start when you start, the higher the load, the load off a large range, the greater the need to use advanced lubrication.

Forklift Battery safe use and maintenance of the six points

A daily inspection
1, the liquid: a liquid level lower than the nominal, will shorten battery life, but the electrolyte is too small will result in heat damage to the battery, therefore, must always pay attention to the electrolyte solution is sufficient.
2, terminals, wires, cap: You must always check the battery terminal junction, and junction wires caused by oxidation due to corrosion, also check whether the deformation of the cap, if there is fever phenomenon.
3. Second, the maintenance battery leakage, the surface should be ready to make the battery clean and dry.
1, water: the level prescribed by the addition of distilled water, do not add water in order to extend the interval and add too much distilled water, add too much water will overflow cause electrolyte leakage.
2, the charging: the battery during charging gas is produced, the charge should be kept ventilated place, no fire around the simultaneous charging of oxygen, acidic gases generated in the process will have an impact on the surrounding. During charging charging plug will disconnect arcing, will shut down after charging machine, unplug it before. After charging the rough terrain fork lifts stuck around a lot of hydrogen, does not allow any open flame, should open the cover on the battery charge.
3, terminal, wire, cover maintenance: must be specified by the manufacturer of professional and technical personnel before proceeding.
4. Clean: If dirty, you can clean it with a damp cloth, if very dirty, it is necessary to remove the battery from the car, after washing with water to make it dry naturally.
Third, custody
1. Storage place: can not make a short circuit; rain and cause a short circuit may occur due to a fire, and may produce a small amount of hydrogen, the battery must be stored in a ventilated, cool place.
2, scrap batteries: energy waste batteries are still there, the

battery powered forklifts

should be stored for safekeeping in accordance with the methods used.
Fourth, the operation of the electrolyte
1. Check the specific gravity: Use a hydrometer to check the proportion of inhalation, do not let the electrolyte spill out when the job is, and to wear protective equipment.
2, the operation except to check: should professional advice, especially electrolyte (sulfuric acid) when the supplement.
3, electrolyte leakage: Because the battery tipping, breakage resulting in electrolyte leakage, emergency treatment should be carried out immediately (see emergency matters)
Fifth, end-of-life battery operation

1, the end-of-life battery operation: When the YTO forklift

 near the end of life, single-cell battery electrolyte within the abatement very fast, distilled water should be added every day.
2, treatment of waste batteries: For waste batteries, taking electrolyte, the battery exploded. Can discuss whether the recovery from the battery manufacturer.
Sixth, emergency treatment
An electrolyte spilled on the skin: Flush with plenty of water
2, the electrolyte splashed in the eyes: Flush with plenty of water, and then receive professional medical treatment
3, electrolyte spilled into the clothes: immediately took off his clothes, rinse with water and then rinse with a weak alkaline soap.
4, electrolyte leakage: the electrolyte from leaking to the outside immediately with lime, strong carbonated soda or carbonated soda, etc. neutralized and rinsed with plenty of water.

Diesel forklift clutch maintenance

Truck clutch release bearings work very frequently, the number of its damage in the truck accounted for a large proportion of failures, such as a better driver operation, maintenance and timely to make this bearings three months or so, but in the repair must also be incumbent new. If the low level driver technology, was driving the China rough terrain forklift almost every month separation bearing damage, but also damage after damage to other components, such as separation lever and clutch plates and so on.
The reason is easy to damage the clutch release bearing where? In practical experience, despite a strict separation of bearings require drivers to drip once a day to oil, which is not only complicated operation, and bearing still often damaged. The analysis that, due to the high temperature of the engine is transmitted to the separation of the bearing, together with the high-speed rotation of the bearing will produce a high temperature, under such conditions the lubricating oil is hard to remain in the bearing, the bearing operating
continuously at high temperature, and because of the lubrication conditions are not Well, resulting in frequent release bearing easily damaged.
According to the above question, also experimenting with the bearing grease on the inside is heated so that the grease penetrate into the bearing, so that after treatment, although can be filled with grease diesel forklift trucks, but because of the grease structure by heat treatment after the destruction of its performance more significant reduction, the effect of using this method is far from ideal, bearing life has not been extended. We have to grease gun nozzle with a sharp separation of bearing direct injection butter. Then installed on the car, has been observed to detect, bearing life greatly extended. The oiling method has received satisfactory results, but the operation is more complex. And then explore the
disintegration of the engine is not the case, add the butter, first in the 475 C-type engine trial success, then type in the 475C and 480,492 engines a trial, both received very good results. After repeated practice, improve, lessons, and ultimately the formation of a relatively simple oiling method of operation, the specific process is as follows:
A: In the disintegration of the engine is not oiling method: First, open the clutch cover, the concept of separation of bearing wear check, if confirmed bearing no damage or wear is not exceeded, then remove the clutch pedal, adjust the rod axis pin, so that separation of the bearing and its seat back to the last position, the bearing bore butter filling with the needle nose grease gun until the bearing oil spill, and then a little bit of rotation bearings, grease again, repeat the above work, a little butter until around the YTO forklift

 has an overflow, then bearing rotation, observe the oil, if they feel the bearing rotation
resistance, that they have filled in the bearing grease. Then clear separation of bearing a small amount of butter throughout the overflow to remove the pin and reassemble the clutch cover, etc.
Two: the disintegration of the engine oiling method exposed engine disintegration release bearings and bearing assemblies, to separate the bottom of the bearing inner ring with a small hole refueling beak grease gun, bearing grease overflow when rotating bearing until the bearing circle Overflow can have butter.