forklift spare parts safe driving requirements for personnel
(Five) working 1. Fork upload articles shall be adjusted two forks spacing, so that the two forks load balancing, not skewed, items should be abutting side rack gear. 2. Prohibition of single fork job or top with a fork thing, pull things. Special circumstances pull things must establish safety warning signs to remind pedestrians around. 3. items during loading and unloading process, you must brake the truck with the brake. The speed should be slow and steady, do not pay attention to the wheels rolling skids items, in order to avoid rolling objects Bengqi wounding. 5. When goods cross on goods, forks should be as deep as possible into the fork under load, but also pay attention to the fork or sharp objects can not touch other goods. After the minimum should be to stabilize the mast tilting load after load so as not to slide backwards. When lowering the load allows a small amount of mast forward, in order to place the load and extract forks. 6. prohibit speed fork and take the goods to hard objects colliding head with a fork. 7. diesel forklift operation thereof is prohibited personnel standing around the fork to avoid collapse of the goods wounding. 8. prohibit overloading, prohibit the use of fork lift personnel engaged in high places, in order to avoid an accident by falling. 9. allowed inertia brake slip, drop, round or easy to scroll items. 10. Not allowed to use the fork to pick, turn, unloading pallets methods.
(Six) 1. Never leave the truck when the truck left dangling items on the fork, leave the goods must be removed or lowered before the fork truck frame. 2. Pull the parking brake handle dead or depressed handbrake switch. 3. The engine stalled, power outages. (Except in special circumstances, such as the driver's line of sight is not out of the vehicle and no more than 1 minute). 4. Remove the key. Before (seven) Note 1. Stop the engine stalled, the engine should be idling 2. 2-3 minutes after flameout. After stopping the engine flameout, should tighten the brake handle. 3. low season (below zero), the cooling water should be exhausted, or join antifreeze. 4. When the temperature is below -15 degrees, the battery should be removed and moved indoors to avoid cracking. 1-2 turn the handle to rotate the oil filter, check the bolts, nuts without loose phenomenon, and timely exclude normal. 5. truck wash wipe clean routine after routine maintenance, parking garage or designated locations.
(Viii) the accident as an accident, you should do: 1. tight volts to operate the steering wheel or handle, and grasp the steering wheel or the operating handle. 2. dump truck body against the opposite direction. 3. Note the head or chest to prevent injury, do not bump the truck overturned.
Two technical maintenance 2.5 tons off-road forklifts
1, check the cylinder pressure or vacuum. 2. Check and adjust valve clearance. 3, check the thermostat is working properly. 4. Check the multi-valve, lift cylinders, tilt cylinders, steering gear if the fuel tank and pump is working properly. 5. Check the transmission's shift work properly. 6. Check and adjust the hand, foot brake, brake pads and brake drum clearance. 7, the replacement of the oil sump, check the crankcase ventilation takeover is intact, clean oil filter and fuel filter element. 8. Check the generator and starter motor is firmly installed, and lugs are clean firm, check brushes and commutator for wear. 9. Check the fan belt tightness. 10. Check the wheel is firmly installed, meets the requirement if the tire pressure, and clear debris embedded in the tread. 11, due to maintenance work and dismantled parts, when re-assembled to conduct the truck road test. (1) braking performance under varying degrees, there should be no deviation, hunting. On the steep slopes, after the hand brake tension, can reliably stop. (2) to listen to the engine under acceleration, deceleration, reload or load operation, etc., there is no unusual sounds. (3) road test some mileage, check brakes, transmission, front axle, gear pumps at the presence of overheating. (4) Fork lifting speed is normal, with or without shaking. 12, check the diesel tank of fuel filter has blocked imports of damage, and clean or replace the filter. 8 tons diesel forklift
Forklift safe driving requirements for personnel
(A) staff 1. Drive the 1.5 tons off road forklift must go through professional training, through the assessment of production safety supervision department, obtain special operating permit, and after the company agreed to before being driving, operating without a license is prohibited. 2. Do not drink and drive, driving not smoking, eating, chatting, playing phone and talk walkie-talkie.
Before and after (b) Inspect the vehicle 1. forklift operation, you should check the appearance, fueling, lubricating oil and cooling water. 2. Check the starter, running and braking safety performance. 3. Check the lights, horn signal is complete and effective. 4. forklift operation process should check the pressure and temperature are normal. 5. After running the truck also checks for leaks and replace seals.
(C) Upon initial start 1. ago, look around, make sure no obstacles impede traffic safety, first whistle, after the start. 2. Hydraulic (pneumatic) brake the vehicle, the brake hydraulic pressure (atmospheric pressure) form must reach safety before they start. 3. start loading the truck, the driver should make sure smooth and reliable cargo. The start must start slowly and steadily.
(D) with 1 speed, distance to the bottom of the fork height should keep 300 ~ 400mm, door frame to be backward. The fork should not rise too high 2. traveling. Or driving on the way out of the job site, pay attention to whether the obstacle blocking material over the scratching. When traveling loading forks are not allowed to rise too high, affecting the stability of the truck. 3. After discharge should drop the fork to the normal driving position before driving. 4. When cornering, such as pedestrians or vehicles, should be issued with a signal nearby. Ban high-speed sharp turns, high-speed U-turn will lead to the loss of the lateral stability of the vehicle tipping. 5. driving the truck when coasting downhill prohibited flameout, non-special circumstances prohibit loading driving brakes. 6. truck factory at runtime to comply with traffic regulations, must be kept at a safe distance from the vehicle in front. 7. diesel engine parts operation, the load must be without prejudice to the minimum travel position, the door frame to the appropriate backward. Except when stacking or loading shall not increase the load. 8. The loading height must not block the driver's line of sight. When special circumstances before items affecting sight lines, reversing 9. To prohibit turning at low speed on the ramp, across the ramp should not be driving. 5 km 10 truck plant safe driving speed / hour into the workshop area must be safe driving at low speed. 11. forklift or crane lifting travel is prohibited personnel standing on the forks grip the article and balancing role. 12. identify problems and timely maintenance and reporting, never sick a job and it hidden.
For rough terrain forklift truck maintenance work reliably, the potential ability to play a forklift, to have regular maintenance measures.
Technical maintenance measures generally: 1, daily maintenance, class after work. 2, the level of technical maintenance, accumulated 100 hours of work, a group working system is equivalent to two weeks. 3, two technical maintenance, accumulated 500 hours, the equivalent of a quarter of a group working system. First, a routine maintenance, cleaning the truck dirt, mud and dirt Egypt, key positions are: fork frame and door frame slide, generator and starter, battery electrodes fork columns, tanks, air filter. 2, check all parts of fastening, focusing on: Fork supporting, lifting chain tensioning screw, wheel bolts, wheel fixed pin, brakes, steering screws. 3, check the steering of reliability, flexibility. 4. Check for leaks, focusing on: all fittings, diesel tank, sump, pump the brake, lift cylinders, tilt cylinders, tanks, pumps, engine oil pan, torque converter, transmission, drive axle, the main reduction , hydraulic steering, steering cylinder. 5. Check the tire pressure: less than the specified value should be added to confirm that no leak. Check the tire tread and side without damage, the rim is deformed. 6, brake fluid, water check: Check the brake fluid is within the range of the scale, and check whether mixed with air in the brake lines. When you add brake fluid to prevent dust, water mixed. When water is added to the tank, on the use of clean water, the use of antifreeze, should bear the same antifreeze. When the water temperature is higher than 70 ℃, do not open the radiator cap when you open the lid, a thin pad of cloth, do not wear gloves tighten radiator cap. 7, engine oil, hydraulic oil, electrolyte tests: first pull out the dipstick, wipe feet after insertion and then pull out the head to check the oil level is between the two tick marks. The working oil tank should be between two ticks; too little oil, the pipeline will be mixed with the air, too much will overflow from the cover. Battery electrolyte also want to tick down in between, add distilled water shortage will have top line. 8, the brake pedal, the inching pedal, clutch pedal, hand brake check: Each pedal is depressed, check for abnormal slow or jammed. Force the hand brake lever should be less than 300N, confirm the hand brake is safe and reliable. 9, belts, horn, lights, instruments and other checks: Check the tightness of the belt meets the requirements, there is no margin adjustment cracked or damaged, replace; horn, lights, instruments should be properly effective. 10, put to the oil filter sediment. 1.5 tons four wheel rough terrain forklift trucks
Consider buying forklift
1. rough terrain forklift for sale operating environment which is the primary purchase considerations, outdoor or indoor operation. If forklifts for warehouse outside, to choose gas, liquid petroleum or diesel powered internal combustion lift trucks; if the truck is mainly working in the outdoor cold environment, then gasoline-powered forklift is the most reasonable choice. It is worth noting, diesel forklifts should be kept in use, turn off the engine can not always; if the user initiates a truck every few minutes, it will damage the truck; another suggestion, diesel truck engine oil should be changed regularly. Another type of truck is mainly designed for outdoor operation, the liquid petroleum - also known as LP-driven, fuel and gasoline forklift for the market. LP forklift suitable for both indoor and suitable for outdoor use, because it is smaller than gasoline exhaust toxicity. LP fuel costs and diesel forklift truck is almost the same, but less diesel forklift maintenance costs. In cold conditions, the user sometimes LP forklift assembly protective cover or heater; if this does not guarantee the normal operation of the truck, then the LP into gasoline forklift truck is also very easy. Outdoor environment not only determines the selection of the internal combustion engine, of the type of tire used is also required. The pneumatic tire suitable for rough terrain; free inflatable tires are suitable for outdoor flat and hard ground, and most indoor applications.
2. For indoor indoor warehouse forklift handling, such as in warehouses, electric forklifts advantage. Compared with the internal combustion forklifts, its main advantage is low noise, no pollution. Although the price is higher than the electric forklift internal combustion forklifts, but the running costs low. The main reason is to save money without electric forklift fuel, there is no need to replace oil and classes of components such as plug and socket. Electric forklift maintenance costs for the normal life cycle, the hour only 2 yuan to 6 yuan (a forklift running one shift a day, about the use of 1700h per year). Must always pay attention to the use of electric forklift battery, check the water level and avoid battery kill.
3. Select the type battery forklift trucks truck to select the most important factor is to consider the application and the actual situation in the warehouse, if the truck for loading and unloading trailers, that front-wheel drive, driving seat type forklift trucks more appropriate. If the shuttle truck for loading and unloading cargo to the trailer, a factor to consider is "free lift" problem, that is, under the premise of not elevated mast, fork can be raised. Warehouse roadway width is another issue to consider when choosing the truck, three car truck requires 10ft (1ft = 0.304? 8m) wide roadway, four-wheel trucks require more space for 12 ~ 13ft wide roadway. In a more narrow roadway, users prefer Reach truck, which is equipped with a tray back outriggers can be operated at about 8ft wide roadway.
4. The capacity factors must be considered when the truck purchase. Proposed purchase of a larger capacity than usual forklift required. If you want to lift the forklift pallet load is 900KG, then choose 1300KG capacity forklift appropriate. When handling flammable or hazardous materials purchased forklift, users must check their level of security. If the truck is marked with E logo, sparking phenomenon may occur; if the truck is marked with EE logo, is equipped with many safety devices; the safest level is EX, said the truck did not cause ignition of such metal parts. In short, more secure than diesel forklift trucks EX level, specifically designed for safe diesel forklift marked with DX logo.
5. Price PK efficient price is only one factor, as important as the ability to price and vehicle spare parts and maintenance services itself. Recommends that users consider the truck "life" of the total cost, not just the purchase price. Most experts are against buying used forklifts, unless it is used to do the work of the auxiliary equipment supplies. If you only need a forklift, you can buy used forklifts, but be sure to confirm the quality standards, so users should consider the efficiency of the truck, the manufacturer's support as well as the future needs of a variety of truck number. For savvy users, long-term and short-term interests should be taken into account.
Note the use of diesel forklift 
First, a daily maintenance, checking the oil sump oil within the oil gauge is between two engraved lines, close to the vicinity of engraved lines. The new machine or disable longer diesel oil supremacy after filling engraved lines, low speed for 5 to 10 minutes after the stop, re-use dipstick to measure the oil level. 2. Check the water tank. 3. Check the fuel pump oil within the oil, should be less than complementary to a predetermined position. 4, eliminate three leakage (oil, water, gas) phenomenon. 5, check the parts, accessories, device ruggedness. 6, check the cleanliness, oil, dust, with special attention to dry clean electrical equipment. 7, the new machine after 50 hours of light load operation, the oil should be changed (including the injection pump oil) and oil filter cartridge, clean and oil sump strainer. 8, daily lubricant additives timely protection. Second, the engine Caution 1, the new machine or overhaul, engine can not start with full capacity, high speed, low speed light load must be 50 hours after the run before into normal operation. 2, to ensure clean fuel. If necessary, filter through precipitation or silk. 3, to maintain a normal temperature (70 ~ 85 ℃), oil pressure (at medium speed 0.2 ~ 0.4MPa). 4, during operation, abnormal, immediately stopped and checked. 5, should not use "hard water" for cooling water, prevent scale, reduce engine life. off road rough terrain forklift
Warehouse 5 tons rough terrain forklift trucks categories
Electric picker: In certain conditions (such as supermarket distribution centers), does not require a whole pallet shipments, but in accordance with the order picking up a variety of species of cargo pallets, this link is called picking. Chosen according to the height of the goods, electric order pickers pickers can be divided into low (2.5M inside) and the high order pickers (up to 10 m). Carrying capacity of 2.0 to 2.5 tons (low), 1.0 to 1.2 tons (in high, with cab upgrade).
Low driving three Pallet Stacker: usually equipped with a three-stacking head, do not need to turn the truck, fork rotation can be achieved and pick up the goods stacked on both sides of the channel width of 1.5 to 2.0 m, lifting height of up to 12 m. Truck cab can not always upgrade on the ground, taking into account the limitations of the operative field, mainly for lifting height of less than 6 meters.
Three high stacking off road rough terrain forklift driver: with low driving similar three-stacking forklift, driving three high stacking forklift is also equipped with a height of up to 14.5 meters three stacking head, the channel width of 1.5 to 2.0 meters, upgrade. Its cab can be improved, the driver can clearly observe any height goods can also be picking operations. Three high stacking forklift driver in a variety of performance and efficiency are better than the low three-stacking forklift driver, so the car has been gradually replace the low three-stacking forklift driver.
1.5 tons four wheel rough terrain forklifts temperature anomaly troubleshooting
1 fan cooling fan air flow testing tissue can be put in front of a radiator when the engine is running, if the paper can be blown open, then the air flow is sufficient. This front-engine car fan inward suction different. Leaves can not hold against, and should ensure complete and effective fan shroud release. 2. Radiator radiator placed in the rear forklift vehicle. Due to lower truck chassis, and poor factory working environment, some of the debris, dust can easily accumulate in the radiator surface, if not cleaned, it will seriously affect the cooling effect. Every job is completed carefully deal with the radiator surface cleaning, try to avoid using water cannons. Because thin wall radiator, if the cleaning pressure is too high, then it is easy to punch deflated, affecting circulation effect. In addition, prohibited the use of cooling water "hard water" in order to prevent scale radiator, resulting in insufficient cooling water added. 3. Check the thermostat on the engine currently used in the wax-type thermostat thermostat based. Its main performance indicators at different temperature thermostat should have a different lift. To dynamically control the level of cooling water temperature. For non-disintegration of the cooling system to check the thermostat is good or bad, mainly through the radiator inlet and outlet temperature difference to distinguish. In the engine cold start time ago, into the outlet temperature difference should be obvious touch at work for some time, the temperature difference was significantly reduced. Touch no obvious difference in temperature sensation (80 ℃ -90 ℃) when the engine reaches the normal operating temperature. Of course, the most accurate method for detecting or removing the thermostat, placing it in hot water, gradually heated, and the check valve opening temperature of the valve lift. 4, the power cooling water pump in the cooling system checks continuously circulated from the pump source. Pumps can build up enough pressure is the key to the cooling system working properly. When adding coolant, if as the engine speed increases, the coolant level decreased significantly, indicating that the pump is working properly. On the contrary, it may loose water pump impeller, cooling water is not circulating. In domestic forklift engines, pumps, generators, cooling fans share a belt, belt tightness and therefore directly affect the pump, fan, generator speed. Pressed with your finger in the middle belt, under deflection should be 11-13mm (CPC3L models) as normal, so the General Assembly leading to the water temperature is too high, too will be on the water pump bearings, generator bearing damage.
Forklift safety rules are as follows
One purpose: specification 1.5 tons rough terrain forklift trucks safety, safe driving;
Second, the scope: Truck driver;
Third, forklift driving safety rules: 1. You must go through the relevant departments of the examination, obtain special types of government agencies operating permits issued before driving the forklift, and strictly observe the following safety rules. 2. You must carefully study and strictly abide by the rules, familiar with the regional road vehicle performance and operating conditions. Forklift Maintenance Maintenance grasp the basic knowledge and skills required to do a serious vehicle maintenance work. 3. Do people traveling with, Do not drink and drive; forbid eating and chatting with the way; the way phone calls are not allowed to travel. 4. Before vehicles should be strictly checked prohibited with fault of the bus, not forced through dangerous or potentially dangerous road.
Fourth, forklift safety operating manual: electric forklift driver's operation must comply with the safety regulations of claim 1, before running to check the effectiveness of the braking system and battery power is not enough, if found defective in processing complete before running after the operation 2, when transporting goods allowed to operate with a single fork goods, but also not allowed to use the fork to stir up the tip of the goods, must be fully inserted in the fork of the following goods and cargo evenly on the fork 3, a smooth start, steering ago be sure to slow down, normal driving speed is not too fast, smooth parking brake 4, allowed to stand on the fork, forklift manned allowed five runs, for the larger size of the cargo to be handled with care, do not carry a fixed or loose cargo 6, regularly check the electrolyte, prohibit the use of fire lighting to check the battery electrolyte 7, not before stopping, to decline significantly and fork truck neatly, parking and disconnect the vehicle 8, the power is running low when, power protection devices automatically open forklift truck forks rise will refuse to operate, continue to prohibit cargo, in which case it should empty the truck drove charger to charge the position. 9, charging, disconnect the battery forklift working system and connection, and then connect the battery and charger, then connect the charger from the electrical outlet, turn on the charger. 10. Typically, intelligent charging machine without the need for manual intervention, non-smart charger, you can manually intervene charger output voltage and current values, usually voltage output value than the nominal voltage of the battery to 10% higher output current should rated capacity of the battery is set to about 1/10. (Eg DC24V / 210AH battery, charger output voltage and current can be set 26V, 21A) of the safety requirements of the truck
Forklift use features introduced
1) is mainly used for loading and unloading trucks, handling operations can be done at a distance of about 50m. 2) can take a variety of forklift attachments attachments, to expand its use. 3) In lifting the vehicle maneuverability and traction performance forklift best internal combustion pneumatic tire forklifts in indoor and outdoor operation, battery forklift is suitable for indoor jobs. 4) Common Forklift Lifting height between 2-4m, some lifting height of up to 8m, rough terrain forklift convenient station, dock loading and unloading cargo, but also at the site and moving parts inside and outside the enterprise workshop. Job productivity 5) forklift lifting a vehicle in the highest, and its speed, lifting speed and climbing ability are the strongest rise in the selection of vehicles from time to time priority.
